Equipment

Laser | Vector vs Raster

CO2 laser processing basics and vector vs raster format differences. Common failures and recommended settings.

Vector vs Raster Differences

Essential knowledge for laser processing data creation: understanding the difference between vector and raster.


📌 Target Audience and Terminology This article assumes CO₂ laser processing machines (40W-80W range). “Vector format/Raster format” refers to data formats, while “Vector processing/Raster processing” refers to processing methods.


Basics of Vector and Raster Formats

Vector FormatRaster Format
Data StructurePoints, lines, paths digitized (expressed by coordinates)Collection of very small squares (pixels)
Enlargement/ReductionBorders remain smooth even when enlargedOutlines become jagged when enlarged
File ExtensionsSVG, EPS, AIPNG, JPG, GIF, BMP
SoftwareInkscape (free), Illustrator, etc.GIMP (free), Photoshop, etc.
Good forText, shapes, illustrations and icons, logosPhotos, images with subtle color gradations

Differences in Laser Processing

Vector ProcessingRaster Processing
Laser ProcessingCutting & EngravingEngraving Only
Laser Head MovementProcesses by tracing indicated lines (paths)Processes by repeating horizontal scanning in X-axis direction
Laser Light OutputContinuous irradiation from start to end pointSpot irradiation per pixel
Processing TimeShort time due to efficient movementTakes time as entire surface is scanned
Suitable Work ExamplesShape cutting, text cutoutsPhoto engraving, works requiring gradation or shading expression

Vector processing moves like drawing in one stroke from path start to end point, characterized by efficiency and short processing time. Raster processing reciprocates from left to right, scanning the entire surface, so it takes time.

Laser Head Movement Differences:

Vector ProcessingRaster Processing
Line Processing
Shape Processing

Common Beginner Mistakes

① Thinking Changing Line Width Makes Processing Thicker [Most Important]

  • Wrong: Making line width thicker in drawing software makes laser processing thicker
  • Correct: In vector processing, the laser irradiates along the path (line center). Changing line width doesn’t change actual processing width (kerf)
  • Solution: To create thick lines, arrange multiple paths in parallel or adjust laser output/speed
Line width and laser processing relationship

② Overlooking Duplicate Paths (Double Lines) [Dangerous]

If multiple paths overlap in the same location, the laser processes the same spot multiple times, causing material to scorch or create fire risk.

Confirmation method: Select all (Ctrl + A) → View → Outline (Ctrl + 5) to check for duplicates

③ Lines Too Thin or Spacing Too Narrow

Recommended values (40W-80W CO₂ laser guideline):

  • Minimum line width: 0.3mm or more
  • Minimum spacing: 0.7mm or more

⚠ Important: Values vary by machine and material. Always confirm with test cuts.

④ Forgetting to Convert Text to Paths

If text isn’t converted to paths, fonts may be replaced and character shapes may collapse.

Conversion procedure: Select text → Path → Object to Path (Shift + Ctrl + C)

⑤ Mixing Raster and Vector

Cutting requires vector paths. Image lines (raster) cannot be cut.


Free Data Creation Software

Software NamePurposeSuitable for Laser Processing
InkscapeVector Graphics◎ Essential for cutting
GIMPRaster Image Editing△ For photo engraving
KritaIllustration (Raster)△ For art-type engraving

How to choose:

  • Need cutting → Inkscape essential
  • Photo engraving → GIMP
  • Hand-drawn style → Krita

Points for Data Creation in Inkscape

Basic Settings

ItemFor CuttingFor Engraving (Vector)
Line Width0.1-0.3mmNone
ColorRGB red (255, 0, 0)-
FillNoneRGB black (0, 0, 0)

💡 Tip: You can set different parameters for each color. Support varies by machine, so check your manual.

Checklist

  • Text converted to paths (Shift + Ctrl + C)
  • Cut lines are 0.1-0.3mm
  • No duplicate paths (check with Ctrl + 5)
  • Line spacing is 0.7mm or more
  • Cut and engraving are color-coded
  • Saved in SVG format

Summary

Key Points:

  1. Vector processing: Irradiates along paths (cutting & engraving)
  2. Raster processing: Irradiates via reciprocating scan (engraving only)
  3. Changing line width doesn’t change processing width
  4. Always convert text to paths
  5. Watch for duplicate paths (fire risk)